1300°C High-Performance Biosoluble Ceramic Fiber Module

Product Overview

The 1300°C high-performance biosoluble ceramic fiber module is an innovative and environmentally friendly product specifically designed for the high-end industrial refractory insulation sector. It inherits the excellent high-temperature resistance of traditional ceramic fiber modules (with continuous operating temperatures up to 1300°C), superior insulation efficiency, and outstanding thermal shock resistance, while also achieving a breakthrough in material science-biosolubility.

Its core advantage lies in the specially engineered fiber composition. If dust particles are accidentally released and enter the human biological environment, they can gradually dissolve in body fluids and be naturally removed through metabolism. This significantly reduces potential respiratory health risks compared with traditional refractory fibers.

The product complies with stringent EU biosoluble standards (such as EU Directive Note Q and relevant CE certification requirements). While ensuring high efficiency and energy savings, it also responds to the growing global demand for environmentally responsible industrial materials.

As a high-performance and eco-friendly refractory insulation material, it is widely used in high-temperature furnaces, petrochemical equipment, and steel metallurgy applications. It is an ideal alternative to conventional ceramic fiber modules, helping companies achieve both green manufacturing and equipment upgrades.

Main Performance Specifications

The product has been certified by authorized testing institutions and complies with RoHS and REACH environmental standards.

Product Advantages and Features

(1) Excellent High-Temperature Stability

Maintains structural integrity under long-term high-temperature exposure without powdering or collapse, ensuring lasting dimensional stability and reliable insulation performance.

(2) Biosoluble and Environmentally Safe

Fibers can dissolve naturally in biological environments and be eliminated through metabolism, significantly reducing long-term occupational health risks associated with traditional refractory materials while meeting strict environmental and safety standards.

(3) Easy Installation and High Construction Efficiency

Modules are prefabricated with standardized dimensions and can be directly anchored to the furnace shell steel plate without secondary processing. Installation efficiency is improved by more than 30% compared with traditional construction methods.

(4) Significant Energy Savings

Extremely low thermal conductivity effectively reduces heat loss. Long-term operation can significantly lower energy consumption, delivering better energy-saving performance than conventional ceramic fiber materials.

(5) Flexible Adaptation to Complex Structures

Supports customized shapes to fit curved furnace walls and irregular structures. After installation, the modules provide excellent sealing performance, helping extend furnace lining service life.

Applications

Industrial heat treatment furnaces

Non-ferrous metal melting furnaces

Petrochemical heating furnaces

Ceramic tunnel kilns and shuttle kilns

Waste incinerators and high-temperature waste heat boilers

Glass furnace roof insulation layers

Hot blast furnaces and high-temperature pipeline insulation systems

Biosoluble ceramic fiber modules are suitable for both newly built high-temperature equipment and energy-saving retrofits of existing furnaces. They have become one of the key materials driving green upgrades and sustainable operation of industrial furnaces.

About Us

Our company was established in 1993 and is a leading professional manufacturer in the field of high-performance thermal insulation materials. We operate under the registered trademark SUNTHERM, approved by the National Trademark Office.

The brand name reflects its core values:
SUN represents sustainability and environmental responsibility, while THERM symbolizes a commitment to excellent service and continuous innovation.

SUNTHERM's production base covers 180,000 square meters, with 46 advanced production lines and an annual production capacity of 600,000 tons. Through advanced equipment, optimized manufacturing processes, and energy-saving technologies, SUNTHERM provides high-quality products tailored to customer needs.

In addition to material manufacturing, the company independently designs and produces its own production lines and is supported by a dedicated R&D team focused on product innovation and technological development.

SUNTHERM's main products include ceramic fibers, biosoluble fibers, rock wool, and next-generation fiber materials. Product lines include ceramic fiber blankets, boards, papers, and complete rock wool production lines. These materials are widely used in industrial furnaces, household appliances, pipeline insulation, ovens and stoves, energy storage systems, and HVAC solutions.

With continuous global expansion, SUNTHERM products are now exported to more than 80 countries and regions, including Europe, North America, the Middle East, Southeast Asia, and Latin America.

FAQ

Q1: What is the main difference between biosoluble ceramic fiber modules and traditional ceramic fiber modules?
A: The main difference lies in biological safety. This product uses biosoluble ceramic fibers that comply with biosolubility standards and can be metabolized and eliminated after exposure, making them safer and more environmentally friendly, especially for applications with strict occupational health requirements.

Q2: What is the maximum service temperature?
A: The product range covers multiple temperature grades from 1100°C to 1300°C. Specific selection should be based on actual furnace operating conditions.

Q3: Do you support custom sizes or special shapes?
A: Yes. We can manufacture customized modules in different shapes and sizes based on customer furnace drawings to meet diverse installation requirements.

Q4: How is overall sealing ensured after installation?
A: The modules are designed with thermal expansion allowances. After installation, they expand along the designed direction to naturally fill gaps, forming a tight, continuous furnace lining structure without thermal bridges, improving insulation performance and service life.

Q5: Do you provide installation guidance or technical support?
A: Yes. We provide detailed installation drawings, video instructions, and remote technical guidance. If necessary, technical personnel can also be arranged for on-site support to ensure construction quality and efficiency.

If you would like further product information, quotations, or samples, please feel free to contact us. We are committed to providing professional and efficient service and technical support.

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