Bio-soluble Ceramic Fiber High-Temperature Insulation Module

Product Overview

Biosoluble high-temperature insulation modules are mainly made of biosoluble ceramic fibers and processed using advanced composite forming technology. They are widely used for thermal insulation in high-temperature industries such as metallurgy, chemical processing, and power generation.

The product retains the excellent temperature resistance and thermal insulation properties of ceramic fiber materials, significantly reducing equipment energy consumption. At the same time, its good biosolubility addresses the health risks associated with traditional insulation material dust, achieving an effective balance between high-efficiency insulation and environmental safety, making it an ideal green energy-saving solution for high-temperature applications.

Technical Specifications

Core Advantages and Features

(1) High-temperature stability
Maintains structural integrity under high-temperature conditions without powdering, shrinkage, or collapse, ensuring dimensional stability and consistent insulation performance while protecting critical furnace temperature environments.

(2) Biosoluble and safe
The fiber material meets biosoluble environmental standards. Fibers entering the human body can be naturally metabolized and discharged, fundamentally reducing potential health risks associated with long-term exposure and making it suitable for environmentally demanding applications.

(3) Easy installation and efficient construction
Modules are prefabricated in standard sizes and can be directly fixed to furnace steel shells using anchors without complex secondary processing, significantly shortening project installation time.

(4) Energy saving and cost reduction
With an ultra-low thermal conductivity design, heat loss is controlled at an industry-leading level. Compared with conventional ceramic fiber products, it delivers superior long-term energy savings and helps reduce operating costs.

(5) Flexible customization
Can be processed into various special-shaped components according to requirements, perfectly fitting irregular furnaces and curved structures. Excellent sealing performance improves the overall service life and operational stability of furnace linings.

Application Areas

Metallurgical industry:
Industrial heat treatment furnaces, non-ferrous metal melting furnaces, blast furnace hot blast stoves

Chemical industry:
Petrochemical heaters, high-temperature waste heat boilers, chemical kiln insulation systems

Building materials industry:
Ceramic tunnel kilns, shuttle kilns, glass melting furnace crown insulation systems

Environmental protection and new energy:
Waste incinerators, high-temperature flue gas duct insulation

Industrial renovation:
Supporting insulation for newly built high-temperature equipment and energy-saving retrofit projects for existing furnaces

Installation and Maintenance Guide

① Pre-installation preparation:
Thoroughly clean the furnace shell surface by removing oil, dust, and rust to ensure firm and uniform anchoring connections.

② Standard installation procedures:
Plan the module arrangement properly. During installation, strictly control joint staggering and overlapping to avoid thermal bridges and ensure sealing performance.

③ Heating and curing procedures:
After installation, initiate the heating process promptly. Gradually increase the temperature in stages to fully remove absorbed moisture inside the modules and prevent cracking or deformation.

④ Routine inspection and maintenance:
Regularly inspect module joints for looseness, cracks, or detachment. Repair or replace damaged sections in time to eliminate safety risks.

⑤ Shutdown protection:
During long-term shutdowns, implement moisture-proof and anti-corrosion protection measures and apply protective coverings to extend service life during idle periods.

FAQ

Q1: What is the main difference between biosoluble ceramic fiber modules and traditional ceramic fiber modules?
A1: The main difference lies in environmental safety and application scope. Biosoluble fibers can be metabolized by the human body and pose no health risks, making them suitable for industries with strict environmental requirements. Traditional ceramic fibers are not biosoluble and may present health risks after long-term exposure.

Q2: What is the maximum service temperature?
A2: The product is available in multiple grades, with a maximum service temperature of up to 1400°C, while standard grades typically cover 1260°C. Suitable models can be selected according to actual furnace temperatures.

Q3: Are non-standard sizes and special shapes available?
A3: Yes. Full customization services are available. Non-standard sizes and special-shaped ceramic fiber modules can be manufactured according to customer furnace drawings to ensure a perfect fit.

Q4: How is tight joint sealing ensured after installation?
A4: Modules are designed with proper expansion allowances before delivery. When installed according to the specified direction, they naturally expand to fill gaps and create a seamless lining structure, effectively preventing thermal bridges.

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