SUNTHERM 1300°C Soluble Ceramic Fiber Modules
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SUNTHERM 1300°C Soluble Ceramic Fiber Modules

1300°C soluble ceramic fiber modules are manufactured using soluble ceramic fibers as raw materials and formed through special processes, creating a modular refractory insulation material with exceptional high-temperature resistance and thermal insulation performance.
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Product Introduction

1300°C soluble ceramic fiber modules not only exhibit outstanding high-temperature resistance, thermal insulation, and thermal stability but also possess excellent biosolubility. In biological environments, they can gradually degrade and be excreted from the body, complying with EU biosolubility standards. As an environmentally friendly refractory insulation material, they can serve as a replacement for traditional ceramic fiber modules.

Suitable for various high-temperature industrial furnaces and heat treatment equipment, this product features pre-formed structure, compact design, easy installation, and low heat loss. It is widely used in furnace lining upgrades and energy-saving renovation projects across industries such as steel, non-ferrous metal smelting, ceramics, glass, and petrochemicals.

Product Parameters

ITEM

1100 MODULE

1300 MODULE

Classification Temperature (℃ )

1100

1300

Chemical Composition (%)

SiO2

62-68

≥70

CaO

26-32

-

MgO

4-7

-

CaO+MgO

-

≥20

Color

White

White

Density (kg/m³)

160-220

160-220

Permanent Linear Shrinkage (%)

1100℃ x 24h ≤1.0

1260℃ x 24h ≤3.0

Thermal Conductivity (W/m·K)

400℃

0.07

0.07

600℃

0.11

0.13

800℃

0.17

0.20

1000℃

0.23

0.30

1200℃

-

0.41

Size(mm)

Length:300-600

Width: 300

Thickness:150-300

As customers' requirements

The product has been certified by authoritative testing institutions and complies with the RoHS and REACH environmental standards.

Product Advantages and Features

(1)Excellent High-Temperature Stability

It maintains structural stability under prolonged high-temperature conditions, resisting pulverization or collapse, ensuring lasting dimensional integrity and reliable thermal insulation performance.

(2)Bio-Soluble and Eco-Friendly

The fibers dissolve naturally in the human body and are excreted through metabolism, significantly reducing the long-term occupational health risks associated with traditional refractory materials. The product meets stringent environmental and safety standards.

(3)Easy Installation and High Construction Efficiency

Pre-fabricated modules with uniform specifications can be directly anchored to furnace shell steel plates without requiring on-site secondary processing. This increases construction efficiency by over 30% compared to traditional methods.

(4)Significant Energy Savings

With an extremely low thermal conductivity, the product effectively minimizes heat loss, substantially reducing energy consumption during long-term operation. Its energy-saving performance surpasses that of traditional ceramic fiber materials.

(5)Adaptable to Complex Structures

The product supports customized irregular shaping, fitting seamlessly into curved furnace bodies and irregular structures. After installation, it provides excellent overall sealing, contributing to an extended furnace lining service life.

Applications

Industrial heat treatment furnaces

Non-ferrous metal smelting furnaces

Petrochemical heating furnaces

Ceramic tunnel kilns and shuttle kilns

Waste incineration furnaces, high-temperature waste heat boilers

Glass melting furnace roof insulation layers

Hot blast stoves, high-temperature pipeline insulation systems

Soluble ceramic fiber modules are suitable for both new high-temperature equipment and the energy-saving renovation of existing kilns. They have become a key material driving the green upgrade and sustainable operation of industrial furnaces.

About Us

Founded in 1993, our company is a leading professional manufacturer in the field of high-performance thermal insulation materials. We operate under the trademark "SUNTHERM," registered with the National Trademark Office. The brand name reflects our core values: "SUN" symbolizes sustainability and environmental responsibility, while "THERM" represents our commitment to exceptional service and continuous innovation.

SUNTHERM's production base covers 180,000 square meters, equipped with 46 advanced production lines and an annual capacity of 600,000 tons. By leveraging state-of-the-art equipment, optimized manufacturing processes, and energy-saving technologies, SUNTHERM delivers high-quality products that meet customer demands. Beyond material production, the company designs and manufactures its own production lines and is supported by an independent R&D team focused on product innovation and technological development.

SUNTHERM's main product range includes ceramic fibers, bio-soluble fibers, rock wool, and next-generation fiber materials. The product series encompasses ceramic fiber blankets, boards, papers, and complete rock wool production lines. These materials are widely used in industrial kilns, household appliances, pipeline insulation, stoves and ovens, energy storage systems, and HVAC solutions.

With expanding global operations, SUNTHERM products are now exported to over 80 countries and regions, including Europe, North America, the Middle East, Southeast Asia, and Latin America.

Product Advantages and Features

(1) Excellent High-Temperature Stability

It maintains structural stability under prolonged high-temperature conditions, resisting pulverization or collapse, ensuring long-term dimensional integrity and reliable thermal insulation performance.

(2) Bio-Soluble, Safe, and Eco-Friendly

The fibers dissolve naturally in the human body and are excreted through metabolism, significantly reducing long-term occupational health risks associated with traditional refractory materials. The product complies with strict environmental and safety standards.

(3) Easy Installation and High Construction Efficiency

Pre-fabricated modules with uniform specifications can be directly anchored to furnace shell steel plates without on-site secondary processing, increasing construction efficiency by over 30% compared to traditional methods.

(4) Significant Energy Savings

With an extremely low thermal conductivity, the product effectively reduces heat loss and significantly lowers energy consumption during long-term operation, outperforming traditional ceramic fiber materials in energy efficiency.

(5) Flexible Adaptation to Complex Structures

Customized irregular shaping is supported, allowing the modules to fit seamlessly into curved furnace bodies and irregular structures. The installed modules provide excellent overall sealing, helping to extend the service life of furnace linings.

Applications

Industrial heat treatment furnaces

Non-ferrous metal smelting furnaces

Petrochemical heating furnaces

Ceramic tunnel kilns and shuttle kilns

Waste incineration furnaces, high-temperature waste heat boilers

Glass melting furnace roof insulation layers

Hot blast stoves, high-temperature pipeline insulation systems

Soluble ceramic fiber modules are suitable for both new high-temperature equipment and energy-saving renovations of existing kilns. They have become a key material driving the green upgrade and sustainable operation of industrial furnaces.

About Us

Established in 1993, our company is a leading professional manufacturer in the field of high-performance thermal insulation materials. We operate under the trademark "SUNTHERM," registered with the National Trademark Office. The brand name embodies our core values: "SUN" represents sustainability and environmental responsibility, while "THERM" signifies our commitment to exceptional service and continuous innovation.

SUNTHERM's production base spans 180,000 square meters and is equipped with 46 advanced production lines, with an annual production capacity of 600,000 tons. By utilizing state-of-the-art equipment, optimized manufacturing processes, and energy-saving technologies, SUNTHERM delivers high-quality products tailored to customer needs. Beyond material production, the company designs and manufactures its own production lines and is supported by an independent R&D team dedicated to product innovation and technological development.

SUNTHERM's main product range includes ceramic fibers, bio-soluble fibers, rock wool, and next-generation fiber materials. The product series encompasses ceramic fiber blankets, boards, papers, and complete rock wool production lines. These materials are widely used in industrial kilns, household appliances, pipeline insulation, stoves and ovens, energy storage systems, and HVAC solutions.

With expanding global operations, SUNTHERM products are now exported to over 80 countries and regions, including Europe, North America, the Middle East, Southeast Asia, and Latin America.

product-1267-528

FAQ

Q1: What are the main differences between soluble ceramic fiber modules and traditional ceramic fiber modules?

A1: The primary difference lies in biosafety. Our product is made from soluble ceramic fibers that comply with biosolubility standards. Upon contact, they are naturally metabolized and excreted, offering greater safety and environmental friendliness. This makes them particularly suitable for applications with stringent occupational health and environmental requirements.

Q2: What is the maximum operating temperature of the product?

A2: The product series covers multiple temperature grades, with an operating temperature range of 1100°C–1300°C. Specific model selection should be based on actual kiln conditions.

Q3: Do you support custom non-standard sizes or special-shaped components?

A3: Yes, we do. Based on customer-provided furnace structure drawings, we can customize modules of various shapes and sizes to meet diverse installation requirements.

Q4: How do you ensure the overall sealing of the modules after installation?

A4: The modules are designed with reserved thermal expansion space. During installation, they expand along the designated direction to naturally fill gaps, forming a tight, continuous furnace lining structure without thermal bridges. This effectively enhances insulation performance and service life.

Q5: Do you provide installation guidance or technical support?

A5: Yes, we do. We offer detailed installation drawings, video demonstrations, and remote guidance. If necessary, we can also arrange for technical personnel to provide on-site assistance, ensuring construction quality and efficiency.

For further information, quotes, or product samples, please feel free to contact us. We are committed to providing you with professional and efficient service support.

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