Bio Soluble Ceramic Fiber Special-shaped Parts

1. Product Introduction

Biologically soluble ceramic fiber shaped parts do not contain asbestos, are non-toxic and harmless, can be used for a long time at high temperatures, and have excellent dimensional stability and low thermal conductivity. They are ideal substitutes for traditional rigid insulation materials.

Biologically soluble ceramic fiber shaped parts are widely used in various industrial furnaces, electric heating equipment, metallurgy, petrochemical, ceramics, glass, aerospace and new energy industries, especially in the European and American markets or in scenarios with high requirements for occupational health and environmental protection standards. The product shape can be customized as needed, such as elbows, sleeves, shells, covers, furnace door sealing blocks, U-shaped grooves, fire blocks, etc., to meet the structural requirements of different thermal equipment.

2. Product Features and Advantages

(1) Green and environmentally friendly, in line with international standards

The biosoluble ceramic fiber material used is a low biopersistent material (LBP), which can be naturally metabolized and excreted by the human body, avoiding the respiratory health risks that may be caused by traditional ceramic fibers.

The product complies with the EU REACH regulations and RoHS environmental protection standards, and is a compliant choice for high-standard markets in Europe and the United States.

(2) Excellent thermal properties

Excellent high temperature resistance, the 1260 type can withstand a maximum temperature of 1100~1200℃, and higher types such as 1350 and 1430 can cope with more severe thermal environments.

Low thermal conductivity, effectively blocking heat conduction, and significant energy saving effect.

Low heat capacity helps to improve the furnace temperature response speed and shorten the heating time.

(3) Good mechanical and structural properties

Made of high-strength biosoluble long fibers, high flexural strength and strong shape stability.

The vacuum forming process makes the fiber distribution of the product uniform, dense inside and outside, and the strength is much higher than that of ordinary fiber blanket pressed products.

It can remain unchanged and powder-free for a long time under pressure and shock.

(4) Excellent chemical corrosion resistance and thermal shock resistance

It has good resistance to most acids, alkalis and molten metal splashes (does not contain hydrofluoric acid and strong alkali).

It can still maintain its physical properties after multiple thermal shock cycles, extending the service life of the equipment.

(5) Flexible customization to meet complex structural requirements

All kinds of complex shaped special-shaped products can be customized according to the drawings or samples provided by customers, with strong matching and convenient installation.

The product surface is flat, the edges and corners are clear, without cracks or falling off, ensuring tight assembly.

3. Product Parameters

4. Common Types of Special-shaped Products

Furnace door sealing block: used for furnace opening, sealing and heat preservation.

High-temperature pipe covering parts: Shell and tube products are used for pipe thermal insulation.

U-shaped grooves, fire-blocking bricks: used for flame isolation or heat transfer isolation of furnaces such as glass, ceramics, and casting.

Heater support pads, fixed gaskets: provide mechanical support and thermal insulation.

Elbow protection parts: complex shaped special-shaped parts, suitable for high-temperature pipe elbows.

Hood shell: suitable for various special furnace bodies, heating equipment or customized equipment shells.

5. Application Areas

Industrial kilns: high-temperature furnace lining structures, sealing or insulation parts in steel, metallurgy, glass, ceramics and other industries.

Electric heating equipment: heat-resistant insulation parts in industrial electric furnaces and electric heating pipe systems.

New energy industry: thermal insulation parts of lithium battery kilns and hydrogen energy heat treatment equipment.

Aerospace: spacecraft, engine cabin heat-resistant linings, component protection covers.

High-temperature pipeline system: used for pipe wrapping of hot oil, steam, high-temperature gas, etc.

Environmental protection and energy-saving engineering: key insulation components in efficient heat recovery systems.

6. Installation and Use Instructions

Transportation and storage: avoid violent collisions, and the product should be placed in a dry and ventilated place to prevent moisture and extrusion deformation.

Cutting: Use special tools for ceramic fiber (such as saw blades or sharp knives) for cutting, keeping the edges neat.

Installation docking: The gap should be minimized as much as possible, and ceramic fiber paper or loose cotton can be used to fill it tightly when necessary.

Heat treatment suggestions: It is recommended to heat up slowly for the first heating, and heat up to the use temperature in stages to drive out residual moisture or organic components inside and prevent cracks.

7.FAQ

Q1: What is the temperature limit of biosoluble fiber shaped parts?

A1: The recommended operating temperature of type 1260 is ≤1100℃. If the operating environment exceeds this temperature, it is recommended to choose a higher grade such as type 1350 or type 1430.

Q2: Does the vacuum formed product contain a binder? Will it burn?

A2: The product may contain a small amount of organic binder in the early stage, which will decompose and release when heated, but will not affect the final performance. Inorganic binder products can be provided to meet specific needs.

Q3: Can the size and shape be customized according to customer drawings?

A3: Fully support. Please provide CAD drawings or samples, and we can make precise molds and mass production.

Q4: Will the performance of the product be affected in a humid environment?

A4: This product has a certain moisture-proof performance. If it absorbs moisture severely, it only needs to be dried to restore the performance. It is recommended to store and use it in a dry environment.

Q5: What should I do if it breaks during transportation?

A5: We use professional foam wrapping and wooden box transportation packaging to ensure the safe arrival of the product. If damaged during transportation, we can provide free replacement or technical support.

SUNTHERM biosoluble ceramic fiber shaped parts are truly innovative material solutions that combine high temperature performance with environmental safety. Its superior thermal insulation capacity, customizable geometric structure and green environmental protection properties have been highly praised in many industrial projects around the world. If you are looking for a sustainable, reliable and adaptable high-temperature thermal insulation shaped part, SUNTHERM will be your trustworthy choice.

For more technical information, sample application or customized solutions, please feel free to contact our sales engineers.

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