Soluble Ceramic Fiber Special-Shaped Parts
Product Introduction
Soluble ceramic fiber special-shaped parts are customized high-temperature insulation components made from novel biosoluble fibers through precision molding processes. The core fiber material can safely dissolve in human body fluids or natural environments, combining excellent environmental characteristics with outstanding high-temperature performance.
The product offers exceptional design flexibility, allowing it to be manufactured into various shapes such as pipe wraps, cabinet linings, and special-shaped sealing blocks to accommodate complex working conditions like furnaces and heating equipment. This enables precise assembly and efficient sealing. Even in environments with long-term operating temperatures of up to 1260°C, the product maintains low thermal conductivity, low heat capacity, and excellent thermal shock resistance, significantly improving the energy efficiency and operational stability of thermal equipment.
This product is widely used for thermal insulation in industrial furnaces and high-temperature equipment across industries such as metallurgy, chemicals, and ceramics. It serves as a green, efficient, and safe alternative to traditional ceramic fibers.
Core Advantages
Green and Safe: Made from biosoluble fibers, the product safely dissolves upon contact with human body fluids or natural environments, eliminating the health risks of traditional fibers and ensuring environmental friendliness and harmlessness.
Exceptional Temperature Resistance: Capable of withstanding long-term operating temperatures of up to 1260°C while maintaining structural integrity and stable performance.
High-Efficiency Insulation: Features extremely low thermal conductivity and heat capacity, significantly reducing heat loss and improving equipment energy efficiency and energy savings.
Precision Customization: Supports precision molding of complex special-shaped structures, enabling personalized designs that perfectly fit equipment contours to meet diverse needs.
Excellent Thermal Shock Resistance: Highly resistant to rapid temperature changes, minimizing risks of cracking or peeling, and ensuring a long service life.
Superior Installation Performance: Prefabricated parts can be installed directly, eliminating on-site cutting and splicing. They offer easy assembly, good sealing performance, and reduced construction time.
Low Density and High Strength: Lightweight while maintaining excellent insulation performance, with good structural strength and resistance to airflow erosion.
High Chemical Stability: Inert to most chemicals and resistant to corrosion, suitable for harsh industrial atmospheres.
Low Heat Storage: Low heat capacity allows for rapid heating and cooling, improving the productivity of intermittently operated furnaces.
Optimized Overall Cost: Combines advantages such as long service life, high energy efficiency, easy installation, low maintenance, and safety compliance, offering superior lifecycle cost-effectiveness.
Typical Applications
High-Temperature Sealing and Insulation in Industrial Furnaces: Used in various high-temperature furnaces in industries such as steel, ceramics, and glass as special-shaped components like furnace door sealing blocks, burner brick linings, and sight hole plugs to address thermal short-circuiting and flame leakage issues.
Energy-Saving Linings for Heat Treatment Equipment: Serves as modular linings for furnace doors, car junctions, and irregular internal walls in heat treatment equipment such as box-type resistance furnaces, car-bottom furnaces, and pit furnaces, improving furnace sealing and temperature uniformity.
Non-Ferrous Metal Melting and Casting: Used in melting furnaces, holding furnaces, and launder systems for aluminum, copper, and other metals as furnace cover linings, launder covers, or special-shaped supports for filtering devices, ensuring efficient insulation and stable molten metal temperature.
Thermal Protection for Power and Environmental Equipment: Provides customized high-temperature insulation protection for areas such as gas turbine casings and waste incinerator doors, ensuring safe and efficient equipment operation.
Why Choose Our Product?
SUNTHERM possesses advanced research, development, and production capabilities for biosoluble fibers, supported by a professional engineering team. We offer one-stop customized solutions, from material analysis and structural design to finished product manufacturing. Committed to providing safer and more efficient products, we help enhance your equipment performance and support sustainable development.
Product Parameters
|
Item |
1260 SPECIAL SHAPED PARTS |
|
Classification Temp (℃) |
1260 |
|
Working Temp (℃) |
≤1100 |
|
Permanent Linear Shrinkage(%) |
950℃×24h≤4 |
|
Thermal Conductivity (Mean Temp 500℃)W/(m.k) |
≤0.153 |
|
Water Content(%) |
≤1 |
|
Loss on ignition(%) |
≤8 |
|
Nominal Density(kg/m³) |
220~400 |
|
SiO2 (%) |
60-68 |
|
CaO (%) |
25-35 |
|
MgO (%) |
4-7 |
|
Al2 O3 |
＜1.0 |
FAQ
Q1: What are the dimensional limits for soluble ceramic fiber special-shaped parts?
A1: The maximum size of our standard product is 600×400×150mm (L×W×T). If you require larger dimensions, we can provide solutions such as segmented design, modular assembly, or on-site installation. Please feel free to submit your specific drawings, and we will evaluate and help you achieve a customized solution.
Q2: Can the product withstand prolonged use in environments above 1200°C?
A2: This product is designed for long-term service in the temperature range of 1100–1200°C, with a short-term maximum tolerance of up to 1260°C. If your application requires continuous operation above 1200°C, we recommend using zirconia-containing ceramic fiber products with higher temperature resistance to ensure thermal stability and service life.
Q3: Do you provide professional installation services?
A3: We provide detailed technical guidance, installation recommendations, and recommended fasteners as standard. If required for specific projects, we can also negotiate to offer professional on-site installation or construction supervision services to ensure optimal performance.
Q4: Can you provide relevant quality and safety certification documents?
A4: Absolutely. We maintain comprehensive documentation, including third-party material test reports, MSDS (Material Safety Data Sheets), EUCEB certification (safety labeling), and RoHS compliance statements, all readily available for your project review or acceptance purposes.
Q5: Is the transportation packaging reliable?
A5: Rest assured, we employ a customized multi-layer cushioning packaging solution that has undergone rigorous compression and drop tests. It effectively protects the product during land, sea, or air transportation, ensuring it reaches you safely and intact.
Q6: What are the typical dimensional tolerances for special-shaped parts?
A6: We adhere to strict precision control standards. Typically, dimensional tolerances for special-shaped parts are maintained within ±1.5%. For applications requiring higher accuracy, we can perform targeted optimization during the design phase and utilize specialized tooling during production to achieve tighter tolerances of ±0.5%.
Q7: How does the product perform in terms of structural stability under thermal expansion and contraction?
A7: Thanks to the inherent flexibility of ceramic fibers, our special-shaped parts exhibit excellent thermal shock resistance and an extremely low coefficient of thermal expansion. Under severe temperature fluctuations, they effectively withstand thermal stress, minimizing the risk of cracking or structural damage, thereby ensuring long-term reliability.
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