Biosoluble Ceramic Fiber Inorganic Board
Product Overview
Biosoluble Ceramic Fiber Inorganic Board is a high-performance refractory insulation board produced using biosoluble ceramic fibers, inorganic binders, and selected functional additives through advanced forming and drying technology. The product combines lightweight properties, high mechanical strength, excellent high-temperature resistance, and outstanding thermal stability.
It is widely used in metallurgy, chemical processing, power generation, aerospace, construction, and various high-temperature industrial equipment for thermal insulation and fire protection applications.
Thanks to its unique biosoluble fiber structure, the board offers excellent thermal shock resistance and corrosion resistance, ensuring long-term stable performance in high-temperature environments. It serves as an ideal alternative to traditional ceramic fiber boards.
Product Features
(1) Excellent High-Temperature Resistance
Continuous operating temperature up to 1260°C
Intermittent temperature resistance up to 1350°C
Outstanding thermal stability, preventing powdering and cracking under high-temperature conditions
(2) Superior Mechanical Strength and Dimensional Stability
Bonded with inorganic binders for high structural strength
Excellent compressive and flexural strength
Stable dimensions with minimal deformation during long-term service
(3) Outstanding Thermal Insulation Performance
Low thermal conductivity for superior energy-saving insulation
Uniform and fine fiber structure
Low heat storage capacity and rapid thermal response
(4) Environmentally Friendly and Safe
Free from asbestos and hazardous substances
Compliant with international environmental regulations
Biosoluble fibers can dissolve more easily in the human body, providing enhanced safety
(5) Excellent Corrosion and Chemical Resistance
Resistant to various acids, alkalis, and chemical attacks
Suitable for demanding industrial environments
(6) Easy Installation and Processing
Moderate hardness for easy cutting and machining
Customizable dimensions and thicknesses available
Technical Specifications
|
Parameter |
Unit |
Typical Value |
|
Product Name |
- |
Biosoluble Ceramic Fiber Inorganic Board |
|
Maximum Service Temperature |
℃ |
1260 |
|
Short-Term Temperature Resistance |
℃ |
1350 |
|
Density |
kg/m³ |
240 ~ 400(customizable) |
|
Thermal Conductivity |
W/m·K |
0.07 ~ 0.12(800℃) |
|
Compressive Strength |
MPa |
≥2.0 |
|
Flexural Strength |
MPa |
≥1.0 |
|
Moisture Content |
% |
≤5 |
|
Fiber Diameter |
微米 |
2 ~ 4 |
|
Inorganic Binder Content |
% |
8 ~ 12 |
|
Non-Combustibility Rating |
- |
Class A1 (Non-Combustible) |
|
Environmental Certification |
- |
RoHS,REACH |
Manufacturing Process
1. Raw Material Preparation
High-quality biosoluble ceramic fibers, inorganic binders, and auxiliary additives are carefully selected to ensure material purity and precise formulation.
2. Mixing
The ceramic fibers and inorganic binders are uniformly blended with an appropriate amount of water through a wet-mixing process to create a homogeneous slurry.
3. Board Forming
Wet-forming equipment is used to ensure a uniform and dense board structure.
4. Pressing and Shaping
Mechanical pressing is applied to increase density and ensure accurate dimensions and thickness.
5. Drying and Curing
The boards are dried in continuous drying furnaces, promoting binder curing and enhancing mechanical strength.
6. Inspection and Packaging
Finished products undergo strict quality inspections, including density, strength, and temperature resistance testing before packaging and shipment.
Product Sizes and Customization
Standard Thicknesses
10 mm, 15 mm, 20 mm, 25 mm, 30 mm, 40 mm, 50 mm
Standard Widths
610 mm, 1220 mm
Lengths
Customized according to customer requirements, typically:
● 2440 mm
● 3000 mm
Density Range
240–400 kg/m³ (customizable)
Surface Treatments
Optional:
● Smooth surface
● Functional coatings
● Laminated surface finishes
Applications
1. Metallurgical Industry
Furnace linings
Reheating furnace insulation
Thermal insulation for steel-making equipment
2. Chemical Industry
Insulation of reactors
Distillation towers
High-temperature vessels and pipelines
3. Power Generation Industry
Boiler linings
Flue gas duct insulation
4. Aerospace and Defense
High-temperature insulation components
Fire-resistant thermal shields
5. Construction Industry
Fire barriers in high-rise buildings
Pipe insulation
Fire door core materials
6. Heat Treatment Industry
Linings for various industrial heat-treatment furnaces
Product Comparison
|
Item |
Biosoluble Fiber Inorganic Board |
Traditional Ceramic Fiber Board |
Mineral Wool Board |
|
Maximum Service Temperature |
1260℃ |
1100~1260℃ |
600~700℃ |
|
Mechanical Strength |
高 |
中 |
低 |
|
Environmental Performance |
优,符合RoHS,REACH |
一般,部分含石棉风险 |
良好 |
|
Corrosion Resistance |
强 |
一般 |
较差 |
|
Ease of Installation |
良好,易切割加工 |
较好 |
一般 |
|
Cost |
较高 |
中 |
低 |
|
Typical Applications |
广泛,高温领域优选 |
多领域 |
低温领域 |
Quality Control System
Strict control of raw material sourcing and formulation
Advanced manufacturing equipment and automated control systems
Comprehensive testing of density, strength, thermal conductivity, and temperature resistance
Regular thermal aging and chemical corrosion testing
Compliance with industry standards such as GB/T 20494 and ASTM C1326
Environmental and Safety Standards
Safe and non-toxic raw materials
Wastewater and emissions comply with environmental regulations
Free from asbestos and heavy metals
Certified under RoHS and REACH standards
Manufacturing facilities comply with occupational health and safety regulations
Installation Guidelines
Ensure a dry and well-ventilated installation environment
Boards can be processed using saws, grinding wheels, and other cutting tools
Ensure tight fitting during installation to minimize thermal bridges
Specialized fasteners or adhesives are recommended for complex structures
Personnel should wear protective equipment to avoid inhaling dust
Packaging and Transportation
Packed with moisture-resistant plastic film and wooden pallets
Clear labeling including specifications, batch numbers, and production dates
Avoid compression, rain exposure, and direct sunlight during transportation
Customized packaging solutions available upon request
After-Sales Service and Technical Support
Professional installation guidance and technical training
24-hour customer support response
Regular customer follow-up and product improvement programs
Customized solutions for specific application requirements
Product quality assurance with return and replacement support for verified quality issues
FAQ
Q1: What is the maximum operating temperature of the Biosoluble Ceramic Fiber Inorganic Board?
A: The continuous operating temperature is 1260°C, while the short-term temperature resistance can reach 1350°C.
Q2: Is the product environmentally friendly and safe?
A: Yes. The product complies with RoHS and REACH environmental standards and contains no hazardous substances.
Q3: Can the board be customized in size and density?
A: Yes. Customized thicknesses, widths, lengths, and density options are available.
Q4: What safety precautions should be taken during installation?
A: It is recommended to wear dust masks and safety goggles, avoid inhaling dust, and maintain proper ventilation.
Q5: What advantages does the Biosoluble Fiber Inorganic Board have over traditional ceramic fiber boards?
A: It offers higher mechanical strength, superior environmental performance, excellent corrosion resistance, and is suitable for more demanding high-temperature applications.
Q6: Do you provide technical training and installation guidance?
A: Yes. Comprehensive technical support, including on-site training and remote installation guidance, is available.
For more information about Biosoluble Ceramic Fiber Inorganic Board, technical support, or customized solutions, please feel free to contact us. We look forward to helping you achieve greater energy efficiency and thermal protection in your high-temperature applications.
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