High-Quality Ceramic Fiber Inorganic Boards

Product Overview

Ceramic fiber inorganic boards are high-temperature refractory insulation materials mainly composed of high-quality ceramic fibers and solidified using inorganic binders. They combine lightweight properties, high strength, excellent heat resistance, superior thermal insulation, and good chemical stability, making them widely used for insulation in high-temperature industrial equipment and kilns.

With an inorganic binder formulation, these boards are non-combustible, non-toxic, environmentally friendly, and safe to use, meeting the demands of modern industries for high-performance, energy-efficient, and eco-friendly materials. Ceramic fiber inorganic boards can replace traditional refractory bricks while offering outstanding thermal and mechanical properties, making them an ideal insulation choice across various industries.

Product Composition and Structure

Ceramic fiber inorganic boards are primarily composed of the following elements:

(1) Ceramic Fiber Yarn or Blanket Material: Made from high-purity alumina-silicate ceramic fibers with high-temperature resistance and uniform fiber fineness.

(2) Inorganic Binder: Specially formulated high-temperature inorganic binders that maintain stable bonding strength at elevated temperatures, ensuring the structural integrity of the boards.

(3) Auxiliary Fillers: Lightweight aggregates, refractory fibers, and other additives are incorporated in specific proportions to adjust board density and mechanical properties based on performance requirements.

(4) Reinforcing Materials: Some products include high-temperature-resistant fiber meshes or filaments to enhance mechanical strength and impact resistance.

Technical Specifications

ITEM	STD	HP	HA	HTZ
Classification Temperature(C°)	1260	1260	1360	1430
Working Temperature(C°)	≤1000	≤1100	≤1200	≤1300
Density(KG/m³)	320-500
Organic Content%	≤1.5
Heating Shrinkage(%)	1000℃×24h≤ -2	1100℃×24h≤ -2	1200℃×24h≤ -2	1350℃×24h≤ -2
Thermal Conductivity(500℃)	≤0.05
Al₂O₃	36-38	39-42	45-47	-
Al₂O₃+SiO₂	≥96	≥98	≥99	-
Al₂O3+SiO₂+ZrO₂	-		-	≥99
ZrO₂	-		-	≥15
Fe₂O₃	<0.5	<0.5	<0.5	<0.5
Na₂O+K2O+Fe2O₃	<0.9	<0.9	<0.9	<0.9

 

Core Performance Advantages

Excellent High-Temperature Resistance

Utilizing high-quality ceramic fibers, the product remains stable even when used for extended periods at temperatures above 1260°C, making it suitable for insulation in high-temperature equipment in industries such as metallurgy, power generation, and chemicals.

Lightweight and High-Strength with Structural Stability

Solidified with inorganic binders and free from organic volatiles, the boards have moderate density and excellent compressive and flexural strength, ensuring structural stability and resistance to breakage.

Superior Thermal Insulation and Energy Efficiency

With low thermal conductivity, the boards effectively reduce heat loss, improve equipment energy efficiency, and support corporate energy-saving and emission-reduction goals.

Environmentally Friendly, Safe, and Reliable

Free from asbestos and harmful substances, the boards comply with EU environmental directives such as REACH and RoHS, making them suitable for production environments with high environmental standards.

Corrosion and Chemical Resistance

Highly resistant to various acids, alkalis, and corrosive gases, the boards are suitable for complex industrial environments.

Easy Processing and Installation

The boards have moderate hardness, making them easy to cut and machine. Their flexible construction adapts to various equipment structures, ensuring convenient and efficient installation.

Production Process

Raw Material Preprocessing: High-purity ceramic fibers and high-quality inorganic binders are selected, with strict weighing and proportioning.

Mixing and Forming: Advanced mechanical equipment is used to uniformly mix the raw materials and cast them into shape.

High-Temperature Curing: High-temperature curing ensures complete solidification of the inorganic binder, forming a robust board structure.

Surface Treatment: The board surface is polished or coated to enhance durability and surface performance.

Quality Inspection: Strict testing is conducted on density, strength, dimensions, and thermal conductivity.

Packaging and Shipping: Protective packaging is used to ensure safe transportation.

Application Areas

Metallurgical Industry: Insulation for blast furnaces, converters, electric furnace walls, and kiln equipment.

Petrochemical Industry: Insulation for reactors, storage tanks, pipelines, and heat exchangers.

Power Industry: Insulation for boiler linings and thermal equipment.

Machinery Manufacturing: Insulation for high-temperature kilns and heat treatment equipment.

Aerospace: Insulation for engines and exhaust systems.

Construction Industry: Insulation for high-temperature pipelines and equipment.

Installation and Construction Guidelines

Surface Preparation: Ensure the equipment surface is clean, dry, and free of oil or contaminants.

Cutting: Cut the boards precisely according to the equipment structure.

Fixing: Install using high-temperature-resistant fixtures or specialized adhesives.

Seam Treatment: Ensure tight seams between boards to prevent thermal bridging.

Inspection: After installation, check for secure fixation and effective insulation performance.

Storage and Transportation

Avoid moisture and mechanical impact; store in a dry, well-ventilated area.

During transportation, prevent heavy pressure or compression to maintain product integrity.

Quality Certifications and Environmental Standards

ISO 9001 Quality Management System Certification.

EU REACH and RoHS Environmental Standards.

National Class A Non-Combustible Material Certification.

Supported by multiple third-party testing and certification reports.

FAQ

Q1: What is the maximum operating temperature of ceramic fiber inorganic boards?

A1: The product can withstand continuous use at temperatures up to 1260°C, with short-term tolerance around 1300°C.

Q2: How is the compressive strength of the boards? Can they be used for load-bearing purposes?

A2: The compressive strength generally exceeds 2.0 MPa, providing good mechanical performance. While suitable for industrial equipment insulation, it is not recommended for structural load-bearing applications.

Q3: Does ceramic fiber inorganic board have good moisture resistance?

A3: The water absorption rate of the board is below 5%, offering some moisture resistance. However, prolonged immersion in water should be avoided.

Q4: Can product dimensions be customized?

A4: Yes, we support customization of thickness and dimensions based on customer requirements.

Q5: How is the environmental performance of the product? Does it contain harmful substances?

A5: The product is free from asbestos and other harmful substances, complies with international environmental standards, and is safe and eco-friendly.

Q6: How is product quality consistency ensured?

A6: We employ advanced production processes and stringent quality control measures to ensure stable and reliable product performance.

Typical Application Cases

Insulation Project for High-Temperature Furnaces in Steel Plants: Improves furnace insulation and saves fuel.

Boiler Lining Retrofit in Power Plants: Extends equipment lifespan and reduces heat loss.

Insulation System for Petrochemical Reactors: Ensures stable process temperatures and enhances safety.

Ordering Information and After-Sales Service

Sample trials are available to ensure the product meets customer needs.

Technical support and installation guidance are provided.

Customizable specifications are offered to meet diverse project requirements.

A comprehensive after-sales service system ensures prompt responses to customer needs.

For inquiries regarding product details, technical support, quotations, or sample requests, please feel free to contact us. We are committed to providing professional services and high-quality product assurance.

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