SUNTHERM Soluble Ceramic Fiber Inorganic Board

Product Overview

The Soluble Ceramic Fiber Inorganic Board is a high-performance refractory and thermal insulation panel. It is manufactured through high-temperature forming and drying processes, using soluble ceramic fiber as the core material, combined with inorganic binders and other functional additives. This product combines lightweight properties, high strength, excellent temperature resistance, and superior thermal stability. It is widely used for thermal insulation and fire protection in various industries, including metallurgy, chemical processing, power generation, aerospace, building materials, and high-temperature equipment.

Leveraging its unique soluble fiber structure, the board offers excellent thermal shock resistance and corrosion resistance. It meets the demands for long-term, stable operation in high-temperature environments and serves as a superior alternative to traditional ceramic fiber boards.

Product Features

(1) Excellent High-Temperature Resistance

Long-term service temperature up to 1260°C, with short-term tolerance reaching 1350°C.

Superior thermal stability ensures the product does not pulverize or crack in high-temperature environments.

(2) Good Mechanical Strength & Dimensional Stability

High board strength with excellent compressive and flexural resistance, thanks to the use of inorganic binders.

Dimensionally stable and resistant to deformation, suitable for long-term use in high-temperature equipment.

(3) Superior Thermal Insulation Performance

Low thermal conductivity provides efficient insulation, helping to reduce energy consumption.

Fine, uniform fiber structure with low heat capacity ensures rapid heating response.

(4) Environmentally Friendly, Non-Toxic, Safe & Healthy

The product is asbestos-free and contains no harmful substances, complying with international environmental standards.

The soluble fiber characteristic allows fibers to dissolve easily within the human body, ensuring high safety.

(5) Strong Corrosion & Chemical Erosion Resistance

Resistant to various acids, alkalis, and chemical erosion, making it adaptable to complex environments.

(6) Easy Installation & Convenient Cutting

Moderate board hardness allows for easy mechanical cutting and on-site fabrication.

Customizable sizes and thicknesses are available according to requirements.

Technical Parameters

Production Process

01. Raw Material Preparation

High-quality soluble ceramic fibers, inorganic binders, and auxiliary additives are strictly selected to ensure material purity and accurate proportioning.

02. Ingredient Mixing

Ceramic fibers and inorganic binders are uniformly mixed. Appropriate water is added to form a homogeneous slurry through wet stirring.

03. Board Forming

Specialized forming equipment is used for wet-process molding to ensure a uniform and dense board structure.

04. Pressing and Shaping

Mechanical pressing is applied to densify the board, ensuring precise dimensions and thickness.

05. Drying and Curing

A continuous drying oven is used for high-temperature drying to promote the curing of inorganic binders and enhance board strength.

06. Inspection and Packaging

Quality tests, including density, strength, and temperature resistance, are conducted. Qualified products are then packaged for shipment.

Application Fields

(1) Metallurgical Industry

High-temperature furnace lining material

Insulation layer for heating furnaces

Thermal insulation for high-temperature equipment in steel and metal industries

(2) Chemical Industry

Thermal insulation for reactors, distillation columns, and high-temperature containers and pipelines

(3) Power Generation Industry

Boiler lining in power plants

Insulation for flue gas ducts

(4) Aerospace and Military Industry

High-temperature thermal insulation components

Fireproof thermal insulation covers

(5) Construction Industry

Fireproof partitions in high-rise buildings

Pipeline insulation

Fireproof door core material

(6) Heat Treatment Industry

Lining material for various high-temperature heat treatment furnaces

Product Advantage Comparison

Quality Control System

Strict control over raw material procurement and formulation throughout the entire process.

Utilization of advanced production equipment and automated control systems to ensure product consistency.

Implementation of multiple physical performance testing indicators, including density, strength, thermal conductivity, and temperature resistance.

Regular thermal aging and chemical corrosion tests.

Compliance with industry standards such as GB/T 20494 and ASTM C1326.

Environmental and Safety Standards

Raw materials are non-toxic, with wastewater and exhaust emissions meeting regulatory standards during production.

The product is free from harmful substances such as asbestos and heavy metals.

Possession of international environmental certifications (RoHS, REACH) ensures user safety.

Production facilities comply with occupational health and safety management standards to protect employee well-being.

Installation Guidelines

Ensure the construction environment is dry and well-ventilated.

Mechanical tools such as saws or grinding wheels can be used for board processing.

During on-site installation, ensure tight fitting of the boards to minimize thermal bridging.

For special structures, specialized fasteners or adhesives are recommended.

Construction personnel must wear protective equipment to avoid inhaling dust.

Packaging and Transportation

Products are packaged in moisture-proof plastic film and transported on wooden pallets.

Clear labeling includes product specifications, batch numbers, and production dates.

Avoid compression, rain exposure, and direct sunlight during transportation.

Customized packaging specifications and methods are available upon request.

After-Sales Service and Technical Support

Provide professional installation guidance and technical training.

24/7 after-sales support team to address customer inquiries.

Regular customer follow-ups to gather feedback for continuous improvement.

Offer customized solutions to meet diverse and personalized customer needs.

Quality assurance with support for returns or replacements in case of defects.

FAQ

Q1: What is the maximum service temperature of Soluble Ceramic Fiber Inorganic Board?

A1: The long-term service temperature is up to 1260°C, with short-term resistance up to 1350°C.

Q2: Is the product environmentally safe?

A2: Yes, the product complies with international environmental certifications (RoHS and REACH) and contains no harmful substances.

Q3: Can the board be customized in size and density?

A3: Yes, customization of thickness, width, and density is available.

Q4: How to operate safely during installation?

A4: It is recommended to wear masks and protective goggles, avoid inhaling dust, and ensure proper ventilation.

Q5: What are the advantages of Soluble Ceramic Fiber Inorganic Board compared to traditional ceramic fiber boards?

A5: It offers higher temperature resistance, better mechanical strength, superior environmental performance, and is more suitable for demanding high-temperature applications.

Q6: Is technical training and installation guidance provided?

A6: Comprehensive technical support is available, including on-site training and remote guidance.

For more detailed information about Soluble Ceramic Fiber Inorganic Board, technical support, or customization needs, please feel free to contact us. We look forward to collaborating with you to create an efficient and energy-saving future!

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