Natural Gas Furnace Rock Wool Production Line
Advantages of natural gas furnace rock wool production line
1. High safety:
During the production process, SUNTHERM natural gas furnace rock wool production line adopts advanced equipment and technology to ensure the safety of production. Rock wool itself is non-flammable, which further improves the safety of the product.
2. High degree of automation:
SUNTHERM natural gas furnace rock wool production line is equipped with advanced equipment such as fully automatic ore metering and proportioning feeding system and central control system, which can realize automatic production. Automated production not only improves production efficiency, but also reduces labor costs.
3. Long equipment life:
The equipment of SUNTHERM natural gas furnace rock wool production line is made of high-quality materials and has high wear resistance and corrosion resistance. The long life of the equipment helps to reduce the maintenance cost and production interruption risk of the enterprise.
4. Significant environmental protection benefits:
SUNTHERM natural gas furnace rock wool production line generates less pollutants such as waste gas and waste residue during the production process, which meets environmental protection requirements. Rock wool products themselves have environmental protection characteristics and will not pollute the environment.
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5. Superior product performance:
Rock wool products have excellent thermal insulation, fire resistance and environmental protection characteristics. Rock wool has low thermal conductivity, which can effectively prevent heat transfer and improve the insulation effect.
6. Strong flexibility:
SUNTHERM natural gas furnace rock wool production line can be adjusted according to market demand and product specifications, and has strong flexibility. This flexibility enables enterprises to respond quickly to market changes and meet the diverse needs of customers.
7. Good economic benefits:
SUNTHERM natural gas furnace rock wool production line has high production efficiency and quality stability, which can reduce production costs. The market demand for rock wool products is large, and it has good market prospects and economic benefits.
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Production process of natural gas furnace rock wool production line
1. After pretreatment, the raw materials are sent to the natural gas furnace for melting.
2. The molten rock wool melt is thrown into fibers by a centrifuge.
3. The fibers are collected in the cotton collector to form raw cotton felt.
4. After the raw cotton felt is evenly distributed by the pendulum cotton machine, it is sent to the molding machine for pressing and shaping.
5. The shaped rock wool board enters the curing furnace for curing.
6. The cured rock wool board is cut into the required size by the cutting machine.
7. Finally, the cut rock wool board is packaged and ready for shipment.
Available product range
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Annual Output |
30,000-80,000 tons of products/year |
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Maximum product width |
2400 mm |
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Minimum product width |
600 mm |
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Minimum product thickness |
30 mm (50 mm for exterior wall panels) |
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Maximum product thickness |
200 mm |
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Minimum bulk density |
40kg/m3 |
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Maximum bulk density |
200 kg/m3 |
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Minimum density per square meter |
3 kg/m2 |
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Maximum density per square meter |
15 kg/m2 |
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Fiber diameter |
4-7 μm |
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Slag ball content (> 0.25 mm) |
<10% |
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*It can be customized according to customer requirements |
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Description of important equipment
1. Natural gas melting furnace
SUNTHERM natural gas melting furnace is one of the core equipment in the rock wool production line. The equipment is usually composed of a furnace body, a combustion system, a temperature control system, an exhaust gas treatment system and other parts. The interior of the furnace body is built with refractory materials to ensure that it can withstand the erosion of high-temperature melt.
The combustion system is responsible for mixing natural gas with air and igniting it to produce a stable high-temperature flame. The temperature control system is used to accurately control the temperature in the furnace to ensure the stability and efficiency of the melting process. The exhaust gas treatment system is used to treat the exhaust gas generated during the combustion process to reduce pollution to the environment.
With the continuous development of the rock wool industry and the continuous advancement of technology, the future development prospects of natural gas melting furnaces will be broader.
(1) Market demand growth: With the continuous improvement of building energy conservation and fire protection requirements, the market demand for rock wool as a high-quality thermal insulation material will continue to grow. This will drive the market demand for rock wool production equipment such as natural gas melting furnaces.
(2) Technology upgrade and improvement: In order to meet market demand and improve production efficiency, the natural gas melting furnaces produced by our group will continue to undergo technical upgrades and improvements. For example, adopt more advanced combustion technology and temperature control systems to improve thermal efficiency and melting quality; optimize furnace structure and exhaust gas treatment system to reduce energy consumption and environmental pollution.
(3) Intelligence and automation: With the continuous development of intelligence and automation technology, natural gas melting furnaces will gradually realize intelligent and automated production. This will help improve production efficiency, reduce labor costs and reduce safety hazards in the production process.
(4) Policy support and promotion: The government's support for environmental protection and energy-saving industries continues to increase, which will promote the development of environmental protection and energy-saving equipment such as natural gas melting furnaces. For example, relevant policies are introduced to encourage enterprises to use clean energy such as natural gas for production to reduce pollution to the environment.
2. Robotic arm
In the actual production process of rock wool production line, the robotic arm is one of the most common equipment. The robotic arm can accurately grab the rock wool products and place them on the packaging machine for packaging. This function avoids the errors and safety hazards of manual operation and improves the accuracy and efficiency of packaging.
After the packaging is completed, the robotic arm can also move the packaged rock wool products to the designated stacking area and stack them. This greatly reduces the labor intensity of workers and improves production efficiency. The robotic arm can also be used in conjunction with conveyor belts, packaging machines and other equipment to realize automated production processes. Through precise control and coordination, the robotic arm can ensure the smooth operation of the entire production line.
The robotic arm needs regular maintenance and care to ensure its normal operation and extend its service life. This includes cleaning, lubrication, checking sensors and control systems, etc., which helps reduce operating errors and safety hazards.
SUNTHERM social activities
Charity and Public Welfare
SUNTHERM actively participates in charity and public welfare, giving back to the society through various means such as donations, school construction, and afforestation. Over the years, SUNTHERM has mobilized a large number of volunteers, with footprints all over the country.
Environmental Protection and Sustainable Development
SUNTHERM is committed to environmental protection and sustainable development, and implements the environmental protection concept of carbon reduction and consumption reduction in all aspects of corporate operations. The company advocates starting from the little things, reducing the use of consumables, and helping the development of the ecological environment.
Promoting Industry Progress
SUNTHERM drives the progress of the entire industry through its own healthy development. The company actively fulfills its social responsibilities, insists on giving back to the society and conveying positive energy, and has formed a unique public welfare strategy and sustainable public welfare projects. These projects not only help to enhance the company's brand image and competitiveness, but also set an example for the development of the entire industry.
Transparent Operation and Acceptance of Social Supervision
SUNTHERM pays attention to the transparency of corporate operations and consciously accepts social supervision. The company has published social responsibility reports for many consecutive years, fully displaying the company's achievements and contributions in public welfare, environmental protection, employment and other aspects. These reports not only help enhance the company's credibility and influence, but also enable society to better understand and support Shanghe's development.
SUNTHERM Rock wool production line factory equipment
3m boring and milling machine
Equipment certificates
Natural Gas Furnace Rock Wool Production Line Layout
FAQ
Q: How long is the production period of the rock wool production line?
A: About 4-5 months. If the customer requires, the production period can be shortened
Q: Who provides the refractory materials in the melting furnace?
A: The refractory materials are provided by the SUNTHERM Group
Q: Is the centrifuge in the rock wool production line equipped with a centrifuge handling system?
A: In addition to the equipment itself, the centrifuge also includes a control system and a water system
Q: Does the rock wool production line include cooling for the cotton collector?
A: The rock wool production line includes a cooling system
The world-leading supplier of rock wool equipment
SUNTHERM is an internationally leading rock wool equipment supplier with strong technical strength and R&D team, able to provide customers with customized solutions and optimized production processes. We focus on the quality and performance of equipment, and use advanced manufacturing processes and materials to ensure the stability and durability of equipment. In addition to providing high-quality equipment, we also provide comprehensive service support, including equipment installation, commissioning, training and after-sales service, to ensure that customers can use and maintain the equipment smoothly.
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