$Refractory Ceramic Fiber Modules$

$Refractory Ceramic Fiber Modules$
Refractory Ceramic Fiber Modules
$Refractory Ceramic Fiber Modules suppliers$
Refractory Ceramic Fiber Modules suppliers
$Refractory Ceramic Fiber Modules factory$
Refractory Ceramic Fiber Modules factory
$Refractory Ceramic Fiber Modules best$
Refractory Ceramic Fiber Modules best
$Refractory Ceramic Fiber Modules high quality$
Refractory Ceramic Fiber Modules high quality

Refractory Ceramic Fiber Modules

Refractory ceramic fiber modules are prefabricated, high-density, high-strength refractory materials produced through precision cutting, layered stacking, and thermal curing processes using high-performance ceramic fiber blankets or fiber paper. By integrating the excellent high-temperature resistance and low thermal conductivity of ceramic fiber materials with the standardization and rapid installation advantages of modular design, these modules provide an ideal thermal insulation lining solution for high-temperature industrial equipment, enabling energy efficiency and long-term maintenance benefits.

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Product Introduction

Product Overview

This product features lightweight construction, high thermal stability, excellent thermal shock resistance, extremely low thermal conductivity, and good chemical inertness. With its prefabricated and dimensionally uniform design, the modules can be quickly and directly installed on the inner walls of various high-temperature equipment. This significantly shortens construction time, reduces on-site processing waste, and adapts to complex furnace structures.

Refractory ceramic fiber modules are widely used in metallurgical industrial furnaces, petrochemical cracking units, power plant boiler systems, heat treatment equipment, and specialized high-temperature environments such as aerospace and military applications. They have become standardized, high-performance key materials in the fields of modern industrial high-temperature insulation and energy-saving retrofitting.

Product Parameters

Item			STD	HP	HA	ZA
Classification Temp (℃)			1260 (2300F)	1260 (2300F)	1360 (2480F)	1360 (2480F)
Working Temp (℃)			≤1050	≤1100	≤1200	≤1200
Color			Pure White	Pure White	Pure White	Pure White
Bulk Density (Kg/m3)			160-260	160-260	160-260	160-260
Permanent Linear change (%)			1000℃X 24h≤ -3	1100℃x24h≤ -3	1200℃ X 24h≤ -3
Thermal Conductivity(w/m.k)		400C	0.09	0.09	0.101	0.101
		500C	0.119	0.119	0.120	0.120
		600C	0.152	0.152	0.175	0.175
Chemical Composition(％)	AL2O3		45-46	47-49	52-55	45-46
	AL2O3+SIO2		97	99	99	－
	AL2O3+SIO2+ZrO2		－	－	－	99
	ZrO2		－	－	－	5-7
	Fe2O3		≤ 1.0	≤0.2	≤0.2	≤0.2
	Na2O+K2O		≤ 0.5	≤ 0.2	≤ 0.2	≤ 0.2
Size(mm)			Length:300 – 600; Height:150-300; Thickness:150-300 As customers 'requirements.
Package			Cartons
Certificate			CE,ISO9001-2008; ISO14001-2004,SGS, ROHS,SASO, REACH

Production Process Flow

I. Raw Material Selection

High-purity ceramic fiber blankets or fiber paper are selected as the base materials. Raw material batches are strictly controlled to ensure uniform fiber structure and stable, reliable performance.

II. Precision Cutting

Based on the module design specifications, the fiber materials are cut into layers using CNC cutting equipment, ensuring precise and consistent dimensions for each layer.

III. Layered Lamination

The cut fiber layers are uniformly stacked according to design requirements. An environmentally friendly inorganic binder is evenly applied between layers to ensure structural integrity.

IV. Hot-Press Molding

The laminated material blank is placed into a dedicated mold and undergoes a computer-controlled hot-press molding process. Pressure, temperature, and time are precisely controlled to achieve the designed density and dimensional accuracy of the module.

V. High-Temperature Curing

The molded modules are transferred to a programmable heat treatment furnace. Through a stepwise heating process, the material undergoes curing and crystalline phase transformation, significantly enhancing the module's structural strength and high-temperature stability.

VI. Surface Treatment (As Needed)

Depending on customer application requirements, enhanced coating treatments or the installation of compatible metal anchoring systems can be applied to further improve the module's durability and ease of installation.

VII. Quality Inspection and Packaging

Each batch of modules undergoes multi-dimensional testing, including dimensional tolerance, bulk density, compressive strength, and thermal performance. Qualified products are packaged in moisture-proof and shock-resistant packaging, accompanied by inspection reports and installation instructions.

product-600-600

Core Product Advantages

Lightweight and High Strength, Reliable Structure

The product has a significantly lower density than traditional refractory materials, while offering excellent compressive and flexural strength. It facilitates transportation and installation, reducing equipment load.

Outstanding High-Temperature Resistance

It maintains long-term stable use at temperatures up to 1600°C, with even higher short-term temperature tolerance, making it suitable for various demanding high-temperature industrial environments.

Excellent Thermal Shock Resistance

It retains structural integrity under frequent thermal cycling, without cracking or spalling, significantly extending its service life.

High Energy Efficiency, Reduced Losses

Its extremely low thermal conductivity effectively inhibits heat transfer, minimizing thermal energy loss and achieving a comprehensive energy saving rate of over 25%.

Environmentally Safe and Compliant

Free from harmful substances such as asbestos, the product complies with international environmental and safety standards such as EU RoHS and REACH.

Modular Design, Efficient Installation

Prefabricated modules support rapid assembly, shortening project timelines by 30%–50% and reducing overall installation costs.

product-600-600

FAQ

Q1: What is the temperature application range of the product?

A1: The maximum continuous operating temperature range for this product series is between 1260°C and 1600°C. It can also operate for short periods under conditions of up to 1650°C. Specific applicable models should be selected based on actual working conditions.

Q2: How does module density affect its performance?

A2: Density is a critical parameter influencing module performance. Higher density enhances mechanical strength and wear resistance, while thermal conductivity may slightly increase accordingly. We can provide customized density solutions tailored to your specific usage environment and performance requirements.

Q3: How is the installation and construction carried out?

A3: Installation supports two mainstream methods: mechanical anchoring and high-temperature-resistant adhesive bonding. The modular design facilitates rapid positioning and assembly, ensuring tight seams and excellent structural integrity after installation. This significantly improves construction efficiency and sealing effectiveness.

Q4: Does the product comply with environmental requirements?

A4: The product strictly adheres to environmental standards. It contains no harmful substances such as asbestos or heavy metals and is safe and harmless during production and use. It complies with international environmental directives such as the EU RoHS and REACH regulations, making it suitable for various industrial and specialized environments with stringent environmental requirements.

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High-Performance Ceramic Fiber Modules