1600°C High-Temperature Insulation Polycrystalline Alumina Needled Blanket
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1600°C High-Temperature Insulation Polycrystalline Alumina Needled Blanket

1600°C High-Temperature Insulation Polycrystalline Alumina Needled Mat is made from polycrystalline alumina fibers synthesized via the sol-gel method and further processed using advanced needling technology. The needling process significantly enhances fiber entanglement, endowing the mat with exceptional tensile strength, excellent high-temperature thermal stability, strong chemical corrosion resistance, low thermal shrinkage, low thermal conductivity, and an extremely low shot content.
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Product Introduction

Product Description:

1600°C High-Temperature Insulation Polycrystalline Alumina Needled Blanket is a high-performance insulating material specifically engineered for extreme industrial thermal environments. Manufactured using the sol-gel method in combination with advanced needling technology, the product features high purity, long fibers, and a uniform structure. Its outstanding comprehensive properties enable it to maintain exceptional stability and mechanical strength under extreme operating conditions at and above 1600°C, making it an ideal solution for demanding high-temperature applications in industries such as metallurgy, ceramics, petrochemicals, and aerospace.

The primary component of the 1600°C High-Temperature Insulation Polycrystalline Alumina Needled Blanket is high-purity polycrystalline alumina, allowing for long-term service temperatures up to 1600°C. It exhibits excellent resistance to pulverization and grain growth at elevated temperatures, effectively extending equipment lifespan and ensuring process safety. The unique needling process creates a three-dimensional network structure among the fibers, endowing the blanket with outstanding tensile strength and tear resistance. It maintains excellent structural integrity during installation, cutting, and under high-temperature vibration conditions, facilitating easy construction and preventing damage. The blanket's internal structure features a high-porosity microporous network that effectively inhibits heat conduction and convection, significantly reducing heat loss. Its low heat capacity enables rapid response during fast heating and cooling cycles, contributing to energy savings and consumption reduction. The polycrystalline alumina material possesses strong chemical inertness, resisting erosion from most chemical media (with the exception of hydrofluoric acid and concentrated alkalis), as well as molten metals, steam, and high-temperature flue gas. Under prolonged high-temperature service, the product exhibits extremely low shrinkage and is resistant to cracking or deformation, ensuring a tight furnace lining seal, effectively preventing thermal short-circuiting, and enhancing overall thermal insulation performance.

Product Features:

Excellent high-temperature resistance and thermal stability

Low heat accumulation, low thermal conductivity, and minimal slag ball content

Outstanding tensile strength and thermal-state strength

Superior corrosion resistance, particularly to alkali metals

Good resistance to delamination and high surface smoothness

High thermal reflectivity

Product Applications:

Refractory and thermal insulation linings for industrial kilns and furnaces

High-temperature insulation equipment and pipelines

High-temperature sealing gaskets

High-temperature filtration media

Substrate material for automotive three-way catalytic converters

Aerogel thermal insulation composites

Raw material for modules and folded blocks

Product Technical Parameters:

Item

Test Standard

ALWOOL-72

Chemical Composition Al₂O₃:SiO₂(%)

Chemical Analysis

72:28

Mineral Structure

XRD

δAl₂O₃ ​/γAl₂O₃ /Mullite

Classification Temperature (°C)

GB/T 3003-2017

1600

Shot Content(≥45um)(%)

GB/T 5480-2017

0-2

Loss on Ignition (%)

GB/T 32179-2015

0.1

Fiber Density (g/cm³)

GB/T 5071-2013

3.1

Average Fiber Diameter (μm)

GB/T 5480-2017

5.5-7.5

Specific Heat Capacity (J/kg·K)

GB/T 19466.4-2016

1.17×10³-1.21×10³

Linear Shrinkage (%)

1400°C×24h

GB/T 17911

≤1

1600°C×24h

≤1

Thermal Conductivity (W/m·K)

600°C

GB/T 17911

B.D.=96kg/m³

0.079

0.150

0.215

B.D.=128kg/m³

0.082

0.152

0.210

B.D.=150kg/m³

0.070

0.118

0.160

1000°C

1200°C

Tensile Strength (kPa)

GB/T 17911

B.D.=96kg/m3

≥50

B.D.=128kg/m3

≥70

B.D.=150kg/m3

≥95

Product Specifications:

Thickness (mm)

Bulk Density (kg/m³)

   

Width (mm)

Length (m)

 

96

128

150

   

3mm

-

-

610/1220

7.2/14.4

6/7.5/10/12.5mm

610/1220

7.2/14.4

20mm

-

610/1220

3.6/7.2

25mm

-

610/1220

3.6/7.2

 Width can be customized: 610 mm – 1500 mm

 Note: Specifications can be tailored according to customer requirements.

 

Product Certificates

SUNTHERM has passed a variety of industry certification tests, such as CE, SGS, ASTM, ISO9001-2000, SASO, ROHS, BV, MSDS and so on.

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Customer visits:

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Packaging Display:
SUNTHERM boasts a professional team with vast experience in tailoring packaging solutions for diverse products across various industries.

 

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Related Products:

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FAQ:

Q1: Are you a manufacturer or a trading company?

A1: We are a direct manufacturer, established in 1993 and based in Shandong, China. This allows us to not only provide high-quality products at competitive prices but also offer comprehensive pre-sales support and reliable after-sales service.

Q2: Do you offer free samples?

A2: Yes, free samples are available for evaluation upon request.

Q3: What is your Minimum Order Quantity (MOQ)?

A3: We do not have a strict MOQ policy. We are flexible and welcome orders of any size for various project needs. The final price will be quoted based on the specific order quantity.

Q4: How do you ensure product quality and consistency?

A4: Quality is managed at every stage through our in-house ISO-certified quality control system, from raw material inspection to final product testing. We ensure every batch meets our stringent standards and your specifications.

Q5: What are your standard payment terms?

A5: Our standard terms are a 30-50% deposit via T/T to confirm the order, with the balance paid before shipment. We also accept other methods such as L/C, PayPal, or Western Union for smaller amounts.

Q6: What is your typical production lead time?

A6: The lead time depends on the product complexity and order volume. Generally, production takes 7-15 working days after order confirmation and deposit receipt. A precise schedule will be provided once we review your detailed requirements.

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