Ceramic Fiber Board Production Line

1. High degree of automation:
SUNTHERM ceramic fiber board production line integrates modern automation technology, from raw material transportation, mixing, molding to drying, cutting, packaging, the entire process is almost fully automated. Automated production not only improves production efficiency, but also reduces manual operation errors, ensuring the stability and consistency of product quality.

2. High production efficiency:
SUNTHERM ceramic fiber board production line adopts a continuous operation mode. The raw materials are quickly mixed, efficiently molded and dried, and can produce a large number of ceramic fiber boards in a short time. The efficient production line reduces production costs and improves the market competitiveness of enterprises.

3. Stable product quality:

SUNTHERM ceramic fiber board production line is equipped with a precise metering and control system, which can accurately control key parameters such as raw material ratio, molding pressure and drying temperature. These control measures ensure that the produced ceramic fiber board has stable density, strength and thermal insulation performance.

 

4. Energy saving and environmental protection:

SUNTHERM ceramic fiber board production line adopts energy-saving drying equipment and efficient energy management system to reduce energy consumption and emissions. At the same time, the utilization rate of raw materials is high, which reduces the generation of waste and conforms to the concept of sustainable development.

5. Strong flexibility:

SUNTHERM ceramic fiber board production line can adjust production parameters and process flow according to market demand and customer requirements to produce ceramic fiber boards of different specifications and performances. This flexibility enables the production line to adapt to diverse market needs and improve the market competitiveness of enterprises.

 

6. Easy maintenance and upgrade:

SUNTHERM ceramic fiber board production line equipment is reasonably designed and easy to maintain and maintain. When the equipment fails, it can be quickly located and repaired to reduce downtime. In addition, the production line can also be upgraded and transformed according to technological advances to adapt to new production needs and process requirements.

 

7. Improve safety:

The automated production line reduces the risk of manual operation and reduces the incidence of work-related accidents. At the same time, the production line is equipped with safety protection devices and emergency shutdown systems to ensure that the power supply can be quickly cut off in an emergency to protect the safety of personnel and equipment.

1. Bedroom beater
(1) The blade is made of 6mm thick, 304 stainless steel plate.
(2) The beater shaft is made of 45# steel.
(3) The splint is made of polymer board.
(4) The pulping pipe at the bottom of the beater is a 108 diameter stainless steel pipe with a stainless steel flange interface.
(5) Beater volume: 1m3
(6) Each beater is equipped with a national standard motor of 7.5KW, which is horizontally installed on the side and driven by a pulley.
(7) The beater is designed with time control, which automatically controls the beater time. When the time is up, the beater stops automatically. The time can be set freely; and an emergency stop button is installed at the beater for easy operation.

2. Inclined mesh structure
(1) The total length of the forming section is 7 meters, the inclined length is 3.2 meters, and the forming inclination is 7°;
(2) The main frame of the forming machine is made of 14# stainless steel rectangular tube;
(3) All kinds of rubber rollers are covered with δ=8mm, the pressing rollers are δ=12mm, and the chest and couching rollers are covered with 17mm thick acid-resistant rubber;
(4) One wet suction box, using δ=30mm polymer panel, durable; stainless steel plate box body, panel slotted, width 20mm. The slotting must ensure straightness, the slots must be parallel, the panel and the box body must be sealed reliably, and there must be no leakage;
(5) Two vacuum boxes, using δ=30mm polymer panel, stainless steel plate box body, panel slotted 3, two slots are 10mm wide (specific production requirements are the same as the wet suction box).
(6) Roots vacuum pump (pipeline is PVC-U pipe), optional when using a wet suction box.
(7) The press structure adopts actuator automatic adjustment, uniform pressure, and easy operation;
(8) Driving motor power: N=5.5KW (Guomao reducer factory);
(9) The tensioning device adopts pneumatic, automatic pneumatic correction. It is equipped with a set of online pressure device, tensioning and pneumatic correction device, the pressure roller adopts elevator pressure, the two can be adjusted synchronously, and a vacuum box is set between the mesh belts.

Bedroom beater

The inclined mesh structure of the forming machine

Zibo Soaring Universe Refractory&Insulation Materials Co., Ltd. was established in 1993 and specializes in the production of insulation materials. Our brand SUNTHERM has been approved and registered by the State Trademark Office. "SUN" symbolizes continuous power and worry-free environmental protection, and "THERM" embodies service attitude and innovative spirit.

SUNTHERM main products: ceramic fiber products, bio-soluble fiber products, rock wool products, and new fiber material products. The production line covers ceramic fiber blankets, boards, paper, and rock wool production lines. The products are widely used in industrial high-temperature furnaces, home appliances, pipes, stoves, ovens, energy storage batteries, HVAC, etc. Our business is constantly expanding, and our products are exported to more than 80 countries and regions including Europe, North America, the Middle East, Southeast Asia, and Latin America.

1. The equipment has stable performance and stronger practicality. The whole production line has stable and reliable performance. Some core equipment is formed by introducing or learning from the world's advanced equipment, and on this basis, combined with the problems existing in actual production, it is continuously improved.
2. The design and production of equipment pay more attention to the control of details. Because we are familiar with every link of production, we continue to improve and upgrade some details that affect product quality, production efficiency, and production costs, and try to let customers take fewer detours.
3. The production line has a high degree of automation, and the production line can be operated online or remotely controlled. Managers can monitor the operation status of the production line anytime and anywhere.
4. The equipment has a reasonable structure and mature technology. After the equipment is installed, it can have normal production capacity in a very short time and can quickly generate economic benefits.

SUNTHERM is an internationally leading ceramic fiber board production line with strong technical strength and R&D team, able to provide customers with customized solutions and optimized production processes. We focus on the quality and performance of equipment, and use advanced manufacturing processes and materials to ensure the stability and durability of equipment. In addition to providing high-quality equipment, we also provide comprehensive service support, including equipment installation, commissioning, training and after-sales service, to ensure that customers can use and maintain the equipment smoothly.

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