Ceramic Fiber Paper Production Line
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Ceramic Fiber Paper Production Line

SUNTHERM ceramic fiber paper production line is a production process that mixes ceramic fiber raw materials (such as aluminum silicate fiber, alumina fiber, etc.) with other additives (such as binders, dispersants, etc.) and converts them into ceramic fiber paper with specific properties and uses through a series of process steps (such as deslagging, wet bonding, vacuum filtration, rolling shaping, drying and dehumidification, cutting and packaging, etc.). It is a highly efficient equipment specially used for the production of ceramic fiber paper, aiming to produce ceramic fiber paper products with excellent performance.
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Product Introduction
 

Advantages of ceramic fiber paper production line

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1. Excellent product performance
SUNTHERM ceramic fiber paper production line uses high-quality ceramic fiber raw materials, and through advanced production processes and equipment, it can produce ceramic fiber paper with excellent performance. This kind of paper has the characteristics of high strength, high elasticity, high temperature stability, good thermal insulation and chemical stability, and can meet the use requirements in various harsh environments such as high temperature, high pressure, corrosion resistance, etc.


2. High production efficiency
SUNTHERM ceramic fiber paper production line adopts mechanized and automated production methods, which can greatly improve production efficiency. By optimizing the production process and reducing manual intervention, continuous and stable production can be achieved, thereby reducing costs and improving market competitiveness. At the same time, the equipment on the production line can be adjusted and optimized according to actual needs to adapt to the production of ceramic fiber paper with different specifications and performance requirements.

3. Stable quality control
SUNTHERM ceramic fiber paper production line is equipped with advanced testing equipment and control systems, which can monitor various parameters in the production process in real time to ensure the consistency and stability of product quality. Through strict quality control, quality problems caused by human factors or equipment failures can be avoided, and the reliability and service life of the product can be improved.

 

4. Environmental protection and energy saving
SUNTHERM ceramic fiber paper production line pays attention to environmental protection and energy saving in the production process. It adopts harmless production technology to reduce the emission of pollutants such as wastewater and waste gas, and reduce the impact on the environment. At the same time, the equipment on the production line adopts energy-saving design to reduce energy consumption and improve energy utilization efficiency, which is in line with the concept of sustainable development.

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5. Flexibility and customization
SUNTHERM ceramic fiber paper production line has certain flexibility and customization capabilities. According to the actual needs of customers, the production process and parameters can be adjusted to produce ceramic fiber paper of different specifications, performance and uses. This customized service can meet the personalized needs of customers and improve customer satisfaction and market competitiveness.


6. Technological innovation and upgrading
SUNTHERM ceramic fiber paper production line continuously introduces new technologies and new equipment for technological innovation and upgrading. By introducing advanced production technology and equipment, it improves production efficiency and product quality and reduces production costs. At the same time, it continuously develops new products and new processes to meet the changing needs of the market.

 

Production process of ceramic fiber paper production line

 

1. Raw material preparation
Select high-quality ceramic fibers as raw materials, such as aluminum silicate fibers, alumina fibers, etc. These fibers generally have excellent high temperature resistance, corrosion resistance and heat insulation properties.
According to product requirements, the ceramic fibers are proportioned and mixed with other additives (such as binders, dispersants, etc.). The mixing process needs to ensure that the components are evenly distributed to improve the overall performance of the product.

 

2. Pulping and slag removal
The mixed ceramic fiber raw materials are sent to the pulping equipment for pulping. The concentration and viscosity of the slurry need to be controlled during the pulping process to ensure the smooth progress of the subsequent molding process.
During or after pulping, impurities and unqualified particles in the slurry are removed by filtering or centrifugation. This helps to improve the purity and quality of the product.


3. Molding and dehydration
The treated slurry is molded through molding equipment (such as inclined screen molding machine, flat screen molding machine, etc.). During the molding process, parameters such as the flow rate, speed and pressure of the slurry need to be controlled to ensure that the ceramic fiber paper has a uniform thickness and structure.
The formed ceramic fiber paper needs to be dehydrated to remove excess water. The dehydration process is usually carried out by vacuum filtration or pressing.


4. Drying and curing
The dehydrated ceramic fiber paper is sent to the drying equipment for drying. The temperature and time need to be controlled during the drying process to ensure that the ceramic fiber paper does not deform or crack during the drying process.
The dried ceramic fiber paper needs to be cured to improve its strength and stability. The curing process is usually carried out by heating or chemical methods.


5. Cutting and packaging
According to product requirements, the cured ceramic fiber paper is cut into the required size and shape.
The cut ceramic fiber paper is packaged for storage and transportation. The packaging process needs to ensure that the product is not damaged or contaminated.

 

 

Available Product Range

 

Item

STD

HP

HA

HTZ

Classification Temp (℃)

1260

(2300F)

1260

(2300F)

1360

(2480F)

1430

(2600F)

Working Temp (℃)

≤1050

≤1100

≤1200

≤1350

Color

чистый белый

чистый белый

чистый белый

чистый белый

Bulk Density (Kg/m3)

180-220

180-220

180-220

180-220

Permanent Linear change (%)

950℃X24h≤ -3.5

1100℃X24h≤ -3.5

1200℃X24h≤ -3.5

1350℃X24h≤ -3.5

Thermal conductivity (W/m.k)

400C

0.07

0.07

0.069

0.068

600C

0.09

0.09

0.088

0.087

800C

0.12

0.12

0.110

0.10

Organic Content (%)

10

8

8

8

Tensile Strength (≥Mpa)

0.65

0.65

0.70

0.75

Chemical Composition (%)

AL2O3

45-46

47-49

52-55

39-40

AL2O3+SIO2

97

99

99

ZrO2

15-17

Moisture (%)

≤ 1

Size(mm)

Length:10000 – 120000;Width: 300-1800

Thickness: 0.50 -10; As customer's requirements.

Package

Cartons

Certificate

CE,ISO9001-2008; ISO14001-2004,SGS, ROHS,SASO, REACH

 

 

Description of important equipment

Transition glue section

(1) The total length of the glue section is 3 meters;

(2) The main frame is made of 14# stainless steel rectangular tube

(3) All kinds of rubber rollers are covered with acid-resistant rubber δ=8mm, and the main drive roller is chrome-plated;

(4) A vacuum glue extraction box, using δ=30mm high molecular polyethylene panel, stainless steel plate box, and panel slotting. The slots must ensure straightness, the grooves must be parallel, and the panel and box must be sealed reliably without air leakage; a glue collecting tray, made of PP material, with a plate thickness of 10mm, requires welding and sealing, and no leakage.

(5) A glue tank, made of stainless steel SUS304 plate, with a flat and smooth glue surface.

(6) Driving motor power: N=2.2KW;

(7) The glue distribution box and glue box are made of PP material, and the glue extraction cylinder is made of stainless steel SUS304 plate. (Self-made by the purchaser)

(8) The pressing roller is pressurized synchronously by a lifter, and the surface of the pressing roller is coated with Teflon or composite stainless steel

Drying unit

The drying unit produced by SUNTHERN Group consists of: drying furnace body, circulating heating system, return air system, dehumidification system, tensioning bracket, intermediate transition bracket, outlet transmission bracket, conveyor, waste discharge pipeline, electronic control system, etc.

Drying temperature and control:

The drying temperature is 150-250℃, the temperature uniformity in the furnace is ±10℃, the automatic temperature control system uses temperature sensor and PLC acquisition control, touch screen display, and automatic temperature control.

Heating time: heating time ≤30 minutes.

Drying heat source: natural gas is used as the heat source for heating; thermal resistance is used to measure the drying temperature.

Three temperature detection points are set in the heating area of ​​the drying room for display and control, with a temperature control accuracy of ±10℃; three temperature detection points are added in the heat exchanger to prevent the heat exchanger from over-high temperature alarm and protect the equipment.

CE621
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About Us

 

Zibo Soaring Universe Refractory&Insulation Materials Co., Ltd. was established in 1993 and specializes in the production of insulation materials. Our brand SUNTHERM has been approved and registered by the State Trademark Office. "SUN" symbolizes continuous power and worry-free environmental protection, and "THERM" embodies service attitude and innovative spirit.

SUNTHERM main products: ceramic fiber products, bio-soluble fiber products, rock wool products, and new fiber material products. The production line covers ceramic fiber blankets, boards, paper, and rock wool production lines. The products are widely used in industrial high-temperature furnaces, home appliances, pipes, stoves, ovens, energy storage batteries, HVAC, etc. Our business is constantly expanding, and our products are exported to more than 80 countries and regions including Europe, North America, the Middle East, Southeast Asia, and Latin America.

 

 

Workshop display of ceramic fiber paper production line factory

 

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Equipment certificates

 

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Quality assurance and service commitment

 

1. After the production line is installed, the warranty period is 12 months. The warranty does not include damage caused by improper operation or destruction due to the buyer's reasons.

2. The seller is not responsible for losses caused by incorrect operation, poor maintenance and violation of operating regulations of equipment and accessories. If during the warranty period, the equipment fails due to any failure of the buyer (not due to staff operation errors), the seller shall send experts to provide technical support to eliminate the failure. The buyer shall bear the transportation, accommodation, wages and other related expenses of the experts dispatched by the seller.

3. The seller provides one-year after-sales service for consumable production, including permanent technical support.

 

 

FAQ

 

Q: How long is the production period of the ceramic fiber paper production line?

A: About 2-6 months. If the customer has requirements, the production period can be shortened.

Q: Who provides the refractory materials in the melting furnace?

A: The refractory materials are provided by SUNTHERM Group

Q: What is the maximum heat output of the hot air furnace of the ceramic fiber board production line?

A: 1020000Kcal/h

Q: What is the width of the ceramic fiber paper production line?

A: Product width: 1200mm, mesh belt width: 1250mm, can be customized according to customer requirements

 

 

The world's leading supplier of ceramic fiber paper production lines

 

SUNTHERM is an internationally leading ceramic fiber paper production line with strong technical strength and R&D team, able to provide customers with customized solutions and optimized production processes. We focus on the quality and performance of equipment, and use advanced manufacturing processes and materials to ensure the stability and durability of equipment. In addition to providing high-quality equipment, we also provide comprehensive service support, including equipment installation, commissioning, training and after-sales service, to ensure that customers can use and maintain the equipment smoothly.

 

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